Industries

Manufacturing
Zensar Technologies | Manufacturing

Manufacturing

Enhance the effectiveness of your manufacturing operations


As costs increase, and competition intensifies, manufacturers are increasing their focus on automating their business processes. This process becomes even more critical when a manufacturer aims to achieve high level of flexibility and agility to respond to unexpected changes in market conditions and be prepared to bring new products and services to market faster. To drive growth, manufacturers must optimize supply chain performance. This means they need to implement systems that optimize demand-driven forecasting capabilities and manufacturing and inventory planning as well as enable efficient order capture and fulfilment. Zensar offers solutions from SAP such as SAP Manufacturing Integration and Intelligence (SAP MII) module and is a gold partner with SAP.

By combining strong technology platforms and engineering services – we facilitate quicker and more accurate decision making and help manufacturing companies implement systems and tools to improve outcome.

Segments
Hi Tech & Electronics
The definition of Hi Tech is an evolving one. Products that were Hi Tech 10 years ago, are now considered essential commodities. However the need to have a research-driven approach coupled with the ability of acquiring and assimilating field feedback into the design flow quickly will continue to be the characteristics of this industry. For the world of Electronics, the emphasis continues to be on leveraging outsourcing and more economic production with optimized supply chain. Zensar has a comprehensive portfolio of services & solutions for this sector which comprises the bulk of Zensar’s Manufacturing customers.
Industrial
While the growth in the Industrial sector has slowed down somewhat in the US & Europe, companies continue to invest heavily. The APAC sector is where the growth is highest and the need to have robust operations and business solutions is high. Ability to leverage the supply-chain and have suppliers & partners on a common platform are key focus areas for Zensar.
Pharma
Pharma continues to see robust growth & investments globally with APAC driving most of the growth. Ability to enforce and adapt to changing regulations characterises the most efficient companies in this sub-vertical. Zensar has a range of templatized solutions which rank among the best in the industry.
Automotive
Automotive Manufacturers are active consumers of outsourcing services, parts manufacturing, design, logistics, and engineering. The rising cost of raw materials, increased competition, outsourcing parts manufacturing and design are all key challenges that Automotive Manufacturers are facing today. Zensar’s range of Services and Solutions built for the automotive sector helps address these challenges and helps bring in more agility to manufacturing operations.

We help provide Management Consulting services for your manufacturing organization to build a strategy and roadmap for technology adoption. Our consultants operate through structured Business and IT Diagnostics enriched from years of experience in various domains, and study the customer’s business and IT processes. They also help plan and execute quality and compliance through 6 Sigma and Lean.

Zensar’s foundation stack in IT for Manufacturing includes core enterprise applications and technology solutions. This stack entails solutions essential to operations and templatized package solutions heightening the efficiency. It spans across ERP, CRM, Manufacturing Operations Management and Product Lifecycle Management with technology expertise across Oracle, SAP, Salesforce.com, Mentor Graphics, Agile and Teamcenter – we undertake development, implementation, upgrade, support and maintenance of technology across all aspects of the manufacturing business.

Manufacturing Execution Systems

Manufacturing Execution Systems helps manufacturers track WIP, improve delivery of orders, ensure conformance to quality, traceability of products, and help improve resource utilization. Zensar’s MES suite of services and solutions also enable an enterprise in improving demand accuracy, implement prior process verification and real time Statistical Process Control (SPC), leverage mobility on the manufacturing shop floor and integrate critical data to various ERP systems. Zensar’s MES offerings range from off the self-package implementations to specialized solutions developed by Zensar that help customers monitor and control manufacturing operations and achieve operational excellence. Our key services include Consulting, Selection and implementation of MES software systems, Integration to ERP and PLM, Machine interfacing and manufacturing control and Support and Maintenance. Zensar offers solutions from SAP such as SAP Manufacturing Integration and Intelligence (SAP MII) module and is a gold partner with SAP.


MES Solutions

  • ZenTraceability: Enable enhanced day-to-day operational visibility across the value chain – supplier through to the end customer, aiding quick and accurate decision making for reduced repair and customer service cost while exceeding customer satisfaction. Read more
  • ZenQuality: The solution is built to specifically address the quality standardization challenges of manufacturing industries across suppliers, manufacturing plant and customer service. Read more
  • ZenProductivity: A specialized software tool that helps reduce the downtime of manufacturing lines to improve productivity and efficiently utilize resources, equipment and plant assets. Read more
  • IntelliZen:Business Intelligence and Analytics for the Supply Chain, with pre-built ETLs and segment specific KPIs aligned to business functions and roles allows for easy deployment and early realization of the returns on investment. Read more
  • Mobility: Business critical information based on analysis of high volumes of data from multiple sources in an easy-to-use secure format on mobile enabling real time decisions. Read more

Edge Technology Services and Solutions ensure competitive advantage through agile decision making and enhanced supply chain efficiencies.

ERP+
The stack is replete with Bolt-ons and accelerators that interface with the core technology and business processes. In growing enterprises 2-Tier ERPs are becoming rampant, where Zensar’s AutoZenics makes life easier with built in integration to mother ERPs of either Oracle or SAP . This eases onboarding of partner organizations, acquired entities, joint venture etc. to the parent organization. AutoZenics forms the Cloud ERP with ease of maintenance and integration. Zensar realizes the need for quick onboarding of these alliance/ acquired enterprises, and has built expertise in elearning.

Supply Chain Management
Zensar’s Edge stack offers expertise in Supply Chain Management across areas of Demand Management, Warehouse Management, Warranty Management, and Supplier/Partner Relationship.

Analytics
It offers Analytics linked to SAP including OBIEE, BO and Hyperion. Big Data is another area where organizations derive increasing value through the insights it provides through unveiling hidden patterns and unknown correlations.